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Category

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Cable Machinery

By | installation engineering, portfolio

Machinery and Production Lines for Cable Production and Cable Manufacture

KHU Sondermaschinen develops, designs and fabricates stock and custom machinery and production plants for the cable and wire industry. Our customers value the quality and performance of our cable production plants and automated cable harness plants. Among complete cable production plants we offer a comprehensive supply of components, such as pay-off, take-up, caterpuller and capstans, stranding machinery, twisters and much more. If you can not find what you are searching for please contact us for we are happy to make machinery that does not exist yet. We concentrate on innovative designs to supply our customers with revolutionary products giving them the key competitive advantage.

Concentric Tape Binder

By | cable, cable, cable, cable, cable, cable, cable, cable, cable, cable

Concentric Tape Binder BW560

Kupferbandwickler

This tape binder provides an automatic reel take-up via pneumatic pintles, facilitating high rotational speeds with heavy reels. The tape is pulled tangentially from the reel by a driven flyer ring and then wound helically around the cable to the stranding die core by a guiding system. The BW 560 is equipped with a pneumatic brake for a quick stop.

BW560 TECHNICAL DATA (also available for other products)

Reel dimensions
Outside diameter………………… 560mm
Max. weight …………………………. 450kg
CU-Tapes
Tape thickness apr. ………. 0.1-0.2mm
Tape width ………………… 5.0-12.0mm

General machine data
Cable passage…………….. max. 65mm
Lay length……………………. adjustable
Flyer …………………………… 750 min-1
Drive…………………. AC – servo motor

capstans

By | Uncategorized

catterpullers, belt-type capstans, wheel-capstans, multiple wire capstans

In the field of catterpullers and capstans KHU Sondermaschinen offers a broad range of equipment tailored to your specific need. Whether big or small – we build them all.

This machine consists of a solid construction which can be bolted to the floor and therefore is easy to integrate into your existing production line.

The belts can be individually adjusted according to your requirements. Pressing and tensioning can be done mechanically and pneumatically. The desired pressure can be steplessly adjusted. The high number of reels results in less wear and tear of the belts and a soft handling of the product (e.g. cable). According to your requirements the capstan can also be equipped with a three-phase motor and a gear box.

Wheel-capstans for almost all requirements: cable, ribbon, sheathed pellets. In addition to our stock capstans we provide individually designed capstans for your purpose.

KHU Sondermaschinen also fabricates take-off caterpillars, drum pull-offs, multiple wire capstans. There are no limits regarding size and design. Contact us today for your quote.

Belt Type Capstan

By | cable manufacture, cable manufacture, extrusion, manufacturing equipment
This machine consists of a solid construction which can be bolted to the floor and thereby easily integrated into your existing production line.

The belts can be individually adjusted according to your requirements. Pressing and tensioning can be done mechanically and pneumatically. The desired pressure can be steplessly adjusted. The high number of reels results in less wear and tear of the belts and a soft handling of the product (e.g. cable). According to your requirements the capstan could be equipped also with a three-phase motor and a gear box.

Tensile Strength Test

By | Uncategorized
Q-TTS 50

The cable sample is put into the testing device and clamped at the designed places.
The desired tensile force has to be defined.
An automatic STOP is possible after the expiry of the programmed time.

Technical Data

Pulling force pneumatic: 100 – 5.000 N
Testing length approx. 600 m

Pulling force hydraulic: 4.000 – 30.000 N
Testing length approx. 600 m

Pulling force hydraulic: 4.000 – 50.000 N
Testing length approx. 360 m

Cable diameter: 5 – 40 mm

Zugfestigkeitstest

Crush Test

By | Uncategorized
Q-TCT 600

According to IEC-794-1-E3-Crush

The cable sample is tightened into the testing device, then pinched between a stationary flat steel plate and a movable 100 mm (length) steel plate whereupon transverse pressure is applied on the cable sample.

The desired pressure has to be defined.

An automatic STOP is possible after the expiry of the programmed time.

This test can be executed automatically and manually.

Measuring unit for calibration of pressure setting including display.

Technische Daten

Cycle time adjustable 0 – 300 sec
Steel plates 100 x 100 mm
Pressure 20 – 6.000 N
Cable sample length 500 mm
Cable diameter 3 – 40 mm

Querdruck Kabeltest

Flexing Apparatus

By | Uncategorized
Q-TFA 40

according to IEC-794-1-E8 DYNAMIC

Technical Data

Cable diameter   5 – 40 mm
Bending diameter  (S-Form):      approx. 10x cable diameter       50/100/150/250/350mm included

Cycle:                   0 – 30 strokes
Tensioning weights per side: 1 – 20 kg (10 x 1 kg and 5 x 2 kg)

Biegewechseltest

Impact Test

By | Uncategorized
Q-TI 40

According to IEC-794-E4

The cable sample is clamped between two clamping jaws.
A weight which is located on a guiding unit is adjusted and released automatically and moves in free fall downwards onto the cable sample.

An automatic STOP is possible after the expiry of the programmed time.

This test can be executed automatically and manually.

The required mounting equipment for two different cable diameters comes with the testing apparatus.

Technical Data
Cable sample diameter: 3 – 40 mm
Cycles adjustable: 0 – 30
Fall height adjustable: 500 -1.000 mm
Radius of hammer: 300 mm
Weights: 1 – 10 kg (10 x 1 kg)
Hammerschlagtest

Torsion Testing Equipment

By | Uncategorized
Q-TT 2000

according to IEC-794-1-E7

Technical Data

Cycles: 0 – 40
Tension stress of specimens: 1 – 10 kg
Clamping device intake: 5 – 40 mm
Length of testing cables: 100 – 2.000 mm
Central pass: max. 30mm

Clamping device for diameter 5mm and 35mm included
Clamping device for diameter (dimension at buyer`s option)

Torsionstestgerät